Sunday, August 23, 2015

Cockpit Rear Window Install

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Major System Category: Interior
Task: Install rear window
Parts: Cockpit Rear Window and helpers
Prerequisite Tasks: Cockpit Rear Window
Additional Costs: N/A
Time Requirement: 30 minutes
Date Started:  April 25, 2015
Date Completed:  April 25, 2015
This is a very quick task with one slight catch. You need three hands. I know some of you are saying, "Well you're a ninja something or other, use your foot." Even Ninjas run into problems from time to time. Of course, I have resources very few builders can claim - grand kids! In this case, Ethan and Zachary. So now I have six hands and and people short enough to easily fit inside the cockpit.
The problem is to install the window here. As you can see there is a lot going on here, and not much room. This is taken from the rear of the car through the engine bay to the front.
Installing the rear window is really a very big step in working out the rest of the interior. I found I needed to know exactly where this fit inside the car and I have done numerous measurements from the back window as I worked on the overhead console and NACA wing vents.
Everyone piled into the car. I had the doors on the car to make sure no one fell out.
Because the window is installed in the window frame, there is no easy way to reach a hand around the car and hold the nut and bolt for the frame, plus hold the frame up. My solution was to recruit helpers (this did involve a trip to Sonic and some ice cream).
Zachary on the driver's side as the lift goes up.

There goes Ethan on the passenger side.

With helpers, the rear cockpit window was easily installed and secured in less than 30 minutes. I raised the car on the lift and clambered up a ladder into the engine bay. The kids had a blast.
Rear window taken from the driver's side. You can see some wires coming through the top of the frame. These have to be threaded at the time of installation.

Same view from the passenger side. The wires come from the second power cell installed in the engine bay.

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